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Flat Sheet MBR Membrane Bioreactor
Membrane bioreactor (MBR) is the combination of a membrane process like microfiltration or ultrafiltration with a biological wastewater treatment process and the activated sludge process. It is now widely used for municipal and industrial wastewater treatment. This bioreactor possesses the advantages of membrane filtration and biological treatment technology. Membrane modules, which can replace the secondary sedimentation tank, are used to separate mud and water. The MBR process has obvious advantages compared with the traditional wastewater treatment technology.
Traditional wastewater treatment process
Flat Sheet MBR Process
Flat Sheet MBR Advantages
Effluent high quality (low turbidity, low TSS) for regulatory or reuse purposes.
Not reliant on input water MLSS.
Longer activated sludge age and lower sludge disposal costs. Smaller footprint.
Easy operation.
Flat Sheet MBR benefits
flat sheet membrane is made of PVDF, which has better chemical stability, fouling resistance and mechanical strength. With advanced membrane fabrication technology, we control the membrane pore size around 0.1µm to get a higher water flux and water quality. The mortise and tenon structure is used in the support plate to get a more stable spacing without side panels. The support plate can be installed from top and installed from one side without the limits of the construction site conditions.
Laser engraving diamond flow path, coupled with special umbrella support structure, make the suction pressure distribution much better without diverting nonwoven fabrics. This structure reduces the risk of fouling and improves the water flow rate.
Flat Sheet MBR Element
One piece FMBR80 is 0.8m². One piece FMBR160 is 1.6m²
Items |
Standard type |
Long type |
Model |
FMBR80 |
FMBR160 |
Size (L×W×T) (mm) |
1020×510×14 |
1810x 512x14 |
Membrane effective area (m²) |
0.8 |
1.6 |
Weight (kg) |
3 |
5 |
Permeate flux[l /( pc·d )] |
320-550 |
640-1100 |
Membrane material |
PVDF |
PVDF |
Membrane pore size(µm) |
0.1 |
0.1 |
Plate material |
ABS |
ABS |
Air flow rate[l /( min·pc )] |
≥10 |
≥12 |
pH |
3~12 |
3~12 |
Output turbidity (NTU) |
<1.0 |
<1.0 |
Output SS (mg/l) |
≤5 |
≤5 |
Chemical cleaning |
~5,000mg/l NaClO |
~5,000mg/l NaClO |
Note:
For different water quality, there will be a different water flow rate. So the user should fully test the membrane module.
This parameter is tested at 25℃,-10KPa suction vacuum conditions based on municipal wastewater.
Flat Sheet MBR Module
Application:
Domestic sewage
Pharmaceutical wastewater
Landfill Leachate
Industrial wastewater
Steel cold rolling wastewater
Municipal wastewater
Flow Rate:
The average flow rate is different according to the the feed water:
Domestic sewage: 0.4 m³/day
Industrial wastewater: 0.3 m³/day
Garbage Permeate: 0.2 m³/day
Flat Sheet MBR benefits
flat sheet membrane is made of PVDF, which has better chemical stability, fouling resistance and mechanical strength. With advanced membrane fabrication technology, we control the membrane pore size around 0.1µm to get a higher water flux and water quality. The mortise and tenon structure is used in the support plate to get a more stable spacing without side panels. The support plate can be installed from top and installed from one side without the limits of the construction site conditions.
FMBR160
Items |
FMBR160 |
|||
Model |
FMBR160-50 |
FMBR160-125 |
FMBR160-250 |
FMBR160-*** |
Permeate flux(m³/d) |
32-50 |
75-130 |
150-260 |
-- |
Plate qty. (pc) |
50 |
125 |
250 |
-- |
Membrane effective area (m²) |
80 |
200 |
400 |
-- |
Size (mm) (L×W×H) |
925×750×2550 |
1980×750×2550 |
3700×750×2550 |
-- |
Air flow rate (L/min) |
600 |
1500 |
1750 |
-- |
Weight (kg) |
400 |
900 |
1700 |
-- |
FMBR80
Module |
Membrane area |
Permeate flux |
Air flow rate |
A |
B |
C |
D |
E |
F |
G |
Weight |
(m2) |
(m3/d) |
(l/min) |
(mm) |
(mm) |
(mm) |
(mm) |
(mm) |
(mm) |
(mm) |
kg |
|
FMBR80-25 |
20 |
8~12 |
250 |
600 |
740 |
1750 |
260 |
1660 |
430 |
596 |
220 |
FMBR80-50 |
40 |
16~24 |
500 |
945 |
775 |
320 |
|||||
FMBR80-75 |
60 |
24~36 |
750 |
1290 |
1120 |
410 |
|||||
FMBR80-100 |
80 |
32~48 |
1000 |
1635 |
1465 |
510 |
|||||
FMBR80-125 |
100 |
40~60 |
1250 |
1980 |
1810 |
600 |
|||||
FMBR80-150 |
120 |
48~72 |
1500 |
2325 |
2155 |
710 |
|||||
FMBR80-175 |
140 |
56~84 |
1750 |
2675 |
2505 |
820 |
Note:
We can provide a single membrane element and any size frame to meet customer's different requests.
Such as: FMBR80-175, FMBR80-200, FMBR80-200-2 (double deck), FMBR80-200-4 (four deck), FMBR160-200, FMBR160-200-2 (double deck) etc.
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